Production Capabilities | Heidelberg Offset Printing & Packaging Equipment

Nine Specialized Areas — Full Coverage

From pre-press and printing to finishing, packing and logistics, every step of the print supply chain is handled in-house.

Heidelberg XL75 4-up A flexible 4-up format press equipped with the Prinect control system, with short plate-changing times and a printable thickness of 0.04–0.6 mm, specializing in small- and medium-format, high-variety orders with consistently stable quality.
Heidelberg CD105 folio 4-color The classic folio workhorse with a top speed of 15,000 sheets per hour, fast ink and dampening response and minimal color fluctuation in high-volume production — a reliable choice for long runs.
Heidelberg CD105 folio 5-color + coating Adds a fifth color unit and an in-line chambered doctor-blade coating system to the four-color base, finishing spot colors, fluorescent inks or UV varnish in a single pass, reducing work-in-progress and improving abrasion resistance and gloss.

Computer-to-plate (CTP) High-precision laser imaging delivers sharp, clear dot reproduction, eliminating the traditional film step and shortening plate-making cycles for a faster production start.
Color management & digital proofing Strict adherence to international color standards, with digital proofs closely matching press results, so what you see on screen is what you get in print and press-side color adjustments are minimized.
File checking, imposition & plate output Digital control across the whole flow — from file preflight to imposition and plate output — catching potential font, image and overprint issues early; after blueprint proof confirmation, qualified plates are output, effectively reducing press rework.

Computer-controlled cutting A hard standard for dimensional accuracy, with tolerances controlled to the finest margins.
Automatic loading & unloading system Efficient flow with less manual intervention and faster material preparation.
Automatic turning + jogging & powder removal Removes static and paper dust so sheets enter printing in the best possible condition.

Digital printing No plate-making required, print from a single sheet, specialized in short-run and rush orders with on-demand production and zero inventory pressure.
Multi-color offset + in-line UV coating Multiple colors formed in one pass with rich color, built-in gloss protection and leading efficiency.
G7 international color certification + online scoring system G7 internationally certified, with real-time online color monitoring to keep color constant from the first sheet to the last.

Three automatic die-cutters — a hard guarantee for on-time delivery Three machines running in parallel provide ample capacity and flexible scheduling for large and rush orders, ensuring every batch of color boxes is delivered on schedule — no slip-ups.
Two automatic stripping machines — clean, crisp post-die-cutting Automatically removing waste edges and offcuts, leaving boxes clean and burr-free while eliminating manual stripping and doubling efficiency.
Three automatic folder-gluers + DaHeng inline visual inspection — fast forming, strict quality checks Three lines running simultaneously to fit multiple box structures with precise glue control; equipped with DaHeng machine-vision inspection to automatically reject color deviation, spots, foil-stamping defects and other rejects — only qualified output ships.

Automatic die-cutting (multi-machine coordination) Sharing the die-cutting capacity of multiple automatic machines in the color-box workshop, with multi-machine coordinated scheduling to flexibly handle the small-batch, high-variety nature of color cards, ensuring reliable lead times.
Automatic waste stripping & sorting Stripping parameters specially tuned for thin, lightweight card stock to ensure smooth, burr-free edges; automatic sorting and neat stacking to avoid scratches in downstream processes.
Full surface finishing Gloss / matte lamination, spot UV, gold / silver foil stamping, reverse UV, and varnishing (gloss / matte) all done in one stop — available as single or combined processes with on-demand texture and finish.
Shanghai Zeyi double-sided inspection machine Because color cards carry information on both sides, inspection is harder than for single-sided work. The Zeyi double-sided inspection system scans both sides sheet by sheet, automatically identifying and rejecting any tiny defect — foil misalignment, UV overflow, registration error, color deviation or spots — so only qualified output ships.

Flexible binding options Saddle-stitch: ideal for thin booklets (fewer pages) with a flat spine, 180° flat-open reading and economical cost. Perfect binding: ideal for thick booklets (more pages) with strong adhesive spine and durable page-turning, suited to manuals and catalogs meant for long-term storage.
Multi-page folding Supports half-fold, tri-fold, accordion fold, cross fold and parallel fold, with straight fold lines and aligned pages to ensure consistent folded dimensions with no wrinkles or cracks.
Precision cutting Three-side trimming with clean, single-pass cuts for precise finished dimensions, smooth burr-free edges and a neat, square booklet.
Finished product types Covers product manuals, user guides, catalogs, corporate brochures, promotional booklets, price lists and more, customized and batch-produced on demand.

Variable data printing (VDP) High-speed printing of massive variable data — text, numbers, barcodes, QR codes, and serial / sequential numbers change on demand, variable from a single piece, accurate batch after batch.
Barcode · QR code · sequential numbering Support for Code128, EAN, QR Code, Data Matrix (DM) and other symbologies, plus continuous / skipping sequential numbering schemes for retail, logistics, anti-counterfeit and traceability scenarios.
Multiple error-proofing mechanisms Closed-loop verification between data generation and printing automatically checks against preset rules, eliminating skipped, missing, duplicated or wrong numbers to ensure every hang tag has a unique identity.
Integrated inspection system Post-press integration with the DaHeng machine-vision inspection system verifies variable-data readability (barcode grade ≥ C), automatically rejecting defects so only qualified codes ship.

Shrink wrapping A fully automatic heat-shrink packaging line with PE / PVC / POF film options, wrapping tightly and transparently to protect against dust, moisture and scratches while improving shelf display.
Export-grade packaging For cross-border transport, multiple protective options include five- / seven-layer corrugated cartons, corner protectors, dividers and stretch-film wrapping, strictly following international transport packaging standards to keep products intact during long-distance sea and air freight.
Global customs clearance & shipping Supporting FOB / CIF trade terms, with one-stop export customs clearance, documentation, booking and insurance, reaching major ports and destinations worldwide.